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galvanized Full Thread Hexagon Head Screw Bolt
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galvanized Full Thread Hexagon Head Screw Bolt

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Hexagon head screws, commonly known as hex head screws or hex cap screws, are fasteners with a six-sided head designed for high-torque applications. They are widely used in construction, machinery, automotive, and industrial assembly due to their strong grip, durability, and ease of installation with wrenches or sockets.
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Product Applications

1. Industrial Manufacturing

  • Machinery Assembly: Used to fasten components like machine tool bases, gearboxes, and pump casings. For example, in automotive production lines, they secure engine parts, chassis components, ensuring stable equipment operation.

  • Steel Structure Construction: Connect steel beams, columns, and supports in factory buildings, bridges, and stadiums. Their large bearing capacity helps maintain the stability of the steel structure.

2. Construction & Decoration

  • Building Hardware Installation: Fix door and window hinges, handles, and locks; also used for installing metal railings, curtain wall keels, etc., ensuring firm connections of hardware.

  • Infrastructure Construction: Applied in water supply and drainage pipelines, heating systems, and fixing pipeline supports, playing a role in sealing and connection.

3. Automotive & Transportation

  • Vehicle Assembly: A key part in car, truck, and motorcycle manufacturing, used for assembling engines, axles, and body frames, ensuring vehicle safety and performance.

  • Maintenance & Repair: When repairing vehicles, they are used to disassemble and reinstall parts, such as replacing tires (wheel bolts are a type of hex bolt) and engine overhauls.

4. Furniture & Woodworking

  • Joining wooden frames, cabinet hardware, and outdoor furniture.

  • Used with washers and nuts for reinforced stability.

5. Aerospace & Defense

  • High-strength bolts for aircraft frames, landing gear, and engine mounts.

  • Often made from titanium or high-grade steel for durability.

6. Marine & Offshore Applications

  • Stainless steel or galvanized hex bolts resist corrosion in shipbuilding and dock structures.

  • Used in submersible equipment and oil rigs.

7. Renewable Energy Systems

  • Solar panel mounting structures (racking systems).

  • Wind turbine assembly (tower sections, blade connections).

8. Electrical & Electronics

  • Securing transformer casings, switchgear, and control panels.

  • Used in telecommunication towers and antenna mounts.


Product Parameters

1. Basic Dimensions

ParameterDescription
Thread Diameter (d)Common sizes: M3, M4, M5, M6, M8, M10, M12, M16, M20, etc. (Metric) or #4, #6, 1/4", 5/16", 3/8", 1/2", etc. (Imperial)
Head Diameter (D)Typically 1.5× to 2× the thread diameter (e.g., M10 bolt ≈ 17mm head width).
Head Height (H)Depends on bolt size (e.g., M6 ≈ 4mm, M12 ≈ 7.5mm).
Shank Length (L)Ranges from 10mm to 300mm+ (partial or fully threaded).
Thread Pitch (P)Fine or coarse thread (e.g., M8x1.25 = fine, M8x1.5 = coarse).

2. Mechanical Properties

ParameterDescriptionStandards
MaterialCarbon steel (most common), stainless steel (A2/A4), alloy steel, titanium.ISO 898, ASTM A325/A490
Strength GradeMetric: 4.8, 8.8, 10.9, 12.9 (higher = stronger).
Imperial: Grade 2, 5, 8.
ISO 898-1, ASTM F568M
Tensile Strength400 MPa (Grade 4.8) up to 1200 MPa (Grade 12.9).
Yield Strength~60-90% of tensile strength (e.g., Grade 8.8 = 640 MPa yield).
HardnessVaries by grade (e.g., 8.8 = HRC 22-32, 12.9 = HRC 39-44).Rockwell, B

3. Surface Treatment & Coatings

TypePurposeCommon Applications
Zinc PlatingBasic corrosion resistance (5-25µm).Indoor machinery, furniture.
Hot-Dip GalvanizingThick zinc layer (~50-100µm) for outdoor use.Bridges, construction.
Black OxideMild rust protection + aesthetic.Automotive, tools.
DacrometHigh corrosion resistance (Zn-Al flakes).Automotive, marine.
Stainless SteelNaturally corrosion-resistant (A2-304, A4-316).Food, marine, chemical.

4. Thread Types

TypeDescriptionUse Case
Full ThreadThreads run the entire shank length.General-purpose fastening.
Partial ThreadUnthreaded shank near the head.Shear resistance (structural).
Fine ThreadSmaller pitch (e.g., M12x1.5).High-vibration applications.
Coarse ThreadLarger pitch (e.g., M12x1.75).Quick assembly, soft materials.


Product Advantage

1. High Strength & Durability

✅ Available in high-tensile grades (e.g., 8.8, 10.9, 12.9) for heavy-duty applications.
✅ Resistant to shear and tensile forces, making them ideal for structural and mechanical uses.
✅ Alloy steel, stainless steel, and titanium options for extreme conditions.

Best for: Construction, automotive, machinery.


2. Easy Installation & Removal

✅ Hexagonal head design allows tightening with common tools (wrenches, sockets, impact drivers).
✅ No special tools required (unlike Torx or security fasteners).
✅ Can be used in confined spaces where screwdriver access is limited.

Best for: Maintenance, assembly lines, field repairs.

3. Secure Fastening with High Torque Capacity

✅ Six flat sides prevent rounding under high torque (compared to Phillips or slotted heads).
✅ Can be combined with washers and nuts for vibration resistance (e.g., lock washers, nylon nuts).
✅ Partial-thread bolts provide better clamping force in structural joints.

Best for: Automotive, aerospace, heavy machinery.


4. Wide Range of Materials & Coatings

✅ Carbon steel (standard) – Economical and strong.
✅ Stainless steel (A2-304, A4-316) – Corrosion-resistant for marine, chemical, and food industries.
✅ Hot-dip galvanized/Zinc-plated – Rust protection for outdoor use.
✅ Titanium/Aluminum – Lightweight yet strong for aerospace and racing.

Best for: Outdoor structures, marine equipment, chemical plants.

5. Versatility Across Industries

✅ Used in almost every sector:

  • Construction (steel beams, concrete anchors).

  • Automotive (engine blocks, chassis).

  • Manufacturing (machinery, conveyor systems).

  • Renewable energy (solar racks, wind turbines).

  • Furniture & DIY projects (wood-to-metal fastening).

Best for: Universal applications where reliability is critical.


6. Cost-Effective & Readily Available

✅ Standardized sizes (ISO, DIN, ASTM, JIS) ensure easy sourcing.
✅ Lower cost than specialty fasteners (e.g., socket head cap screws).
✅ Bulk purchasing options for large-scale projects.

Best for: Budget-conscious industries like construction and general manufacturing.

Conclusion: When to Choose Hexagon Head Bolts?

✔ Need high strength and durability.
✔ Require easy installation with standard tools.
✔ Working in harsh environments (corrosion, high load).
✔ Need cost-effective, standardized fasteners.


FAQ

Q2:What materials are hex bolts made from?

  • Carbon Steel (most common, grades 4.8, 8.8, 10.9).

  • Stainless Steel (A2-304, A4-316 for corrosion resistance).

  • Alloy Steel (heat-treated for high strength).

  • Titanium/Aluminum (lightweight, aerospace use).

Q3:How do I choose the right strength grade?

  • Grade 4.8: Low strength (general use).

  • Grade 8.8: Medium-high strength (machinery, automotive).

  • Grade 10.9/12.9: High strength (structural, heavy load).

  • Stainless Steel A2/A4: Moderate strength but corrosion-resistant.

Q3:How do I prevent hex bolts from loosening?

  • Q5Q5Use lock washers (split or spring type).

  • Apply thread-locking adhesive (e.g., Loctite).

  • Use nylon lock nuts (self-locking).

  • Nord-Lock washers (for extreme vibration).

Q4:What tools are needed to install hex bolts?

  • Wrenches (open-end, box-end, adjustable).

  • Sockets & Ratchets (6-point for better grip).

  • Impact Drivers (for high-torque applications).

Q5:How do I identify a counterfeit/low-quality hex bolt?

  • Check for proper markings (grade stamp, manufacturer logo).

  • Test hardness (low-grade bolts deform easily).

  • Inspect thread consistency (poor machining = weak grip).



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